All installed fire-tube boilers (2-pass, 3-pass, 4-pass, firebox, wetback, dryback etc.) can be retrofitted to Warga design. In this case user immediately enjoys all the benefits of Warga design (no refractory, improved turndown efficiencies and accompanying reduced fuel consumption, lowered maintenance cost, no tubesheet cracking). There is no change in boiler controls, burner and operation. During works the boiler stays connected to system.
With Boiler Design Software the accurate heat transfer calculations are performed prior every job to secure an optimum performance. Modern combustion controls and economizer can be added to maximize user benefit.
Retrofit to Warga design brings the customer a practically new Warga boiler at cost comparable to the cost of one major boiler overhaul due when the boiler is retubed because of tube sheet cracking, a commonplace in industry. The latter can be due several times in boiler lifetime.
When boiler is repaired in classical fashion (retubing), the performance remains the same, and in several years time yet another repair may be due. While retrofitting the boiler to Warga design, which happens only once, the problems conventional fire tube boilers suffer from are solved for good.